(Adopted at the 61st Executive Meeting of the State
Council on August 1,1997, promulgated by Decree No. 230 of
the State Council of the People's Republic of China on
September 10,1997, and effective as of the date of
promulgation)
Article 1
These Regulations are formulated for the purpose
of strengthening the control of nuclear export, safeguarding
the State security and social and public interests, and
promoting international cooperation in peaceful utilization
of nuclear energy.
Article 2 The term
nuclear export as used in these Regulations means the
trading export, gifts to and exhibitions in foreign
countries or regions, as well as scientific and
technological cooperation with and assistance to foreign
countries or regions that involve nuclear materials, nuclear
equipment, non-nuclear materials used for reactors and other
items as well as their related technologies outlined in the
Nuclear Export Control List (hereinafter referred to as the
Control List) attached to these Regulations.
Article 3
The State shall tightly control nuclear export and
strictly perform its international obligations with regard
to non-proliferation of nuclear weapons.
The State does not
advocate, encourage and engage in the proliferation of
nuclear weapons, nor does it assist other countries with the
development of such weapons. Nuclear export is conducted
only for peaceful purposes and subject to the safeguards of
International Atomic Energy Agency. Without permission from
the Government of China, the receiving party may not make a
transfer to a third country. The State prohibits the
provision of any assistance to the nuclear facilities not
subject to the safeguards of International Atomic Energy
Agency, and does not engage in nuclear export to or
personnel or technological exchange and cooperation with
them.
Article 4
Nuclear export shall comply with the
provisions of the relevant State laws and administrative
regulations, and may not jeopardize the State security or
social and public interests.
Article 5 The following
principles shall be observed in examining and licensing
nuclear export:
(1) the government of the
receiving party shall guarantee from using for nuclear
explosion purposes the China-supplied nuclear materials,
nuclear equipment, or non-nuclear materials used for
reactors as well as special fissionable materials produced
through the use of the said nuclear materials and
equipment;
(2) the government of the
receiving party shall guarantee to take appropriate physical
protection of the China-supplied nuclear materials as well
as the special fissionable materials produced through the
use of the said nuclear materials;
(3) the government of the
receiving party has concluded a valid safeguards agreement
with International Atomic Energy Agency, promises to
incorporate into that agreement the China-supplied nuclear
materials, nuclear equipment, or non-nuclear materials used
for reactors as well as special fissionable materials
produced through the use of the said nuclear materials and
equipment, and to accept the safeguards of International
Atomic Energy Agency;
(4) the receiving party
shall guarantee from retransferring, without prior written
consent from the China Atomic Energy Authority, to a third
party the China-supplied nuclear materials, nuclear
equipment or non-nuclear materials used for reactors as well
as their related technologies. If prior consent is given to
the retransfer, the third party that accepts the retransfer
shall undertake the commitments same as those it shall
undertake when China makes a direct supply to it.
Article 6 Nuclear
export shall be monopolized by the units designated by the
State Council. No other units or individuals shall be
allowed to engage in nuclear export.
Article 7 To export the
materials and related technologies outlined in the Control
List, it is necessary to make an application to the China
Atomic Energy Authority, fill in the nuclear export
application form, and submit the following documents:
(1) the
applicant’s monopoly certificate of nuclear
export;
(2) the identification of
the applicant’s legal representative, the principal
managers and the persons in charge;
(3) the duplicate of the
contract or agreement;
(4) the analysis report on
nuclear materials or non-nuclear materials used for
reactors;
(5) the certificate of the
end-user;
(6) the
guarantee certificate provided by the receiving party in
accordance with the provisions of Article 5 of these
Regulations;
(7) other documents
required by the examining organs.
Article 8 The
applicant shall truthfully fill in the nuclear export
application form.
The nuclear export application form
shall be uniformly produced by the China Atomic Energy
Authority.
Article 9
If changes are to be made to the items entered
into the nuclear export application form, the applicant
shall make timely modification or make a new application for
export.
Applicants who suspend
nuclear export shall promptly withdraw their applications
for export.
Article 10
The China Atomic Energy Authority shall offer an
examination report and notify the applicant within 15
working days after the receipt of the nuclear export
application form and the documents specified in Article 7 of
these Regulations. Where the application is approved after
the examination, the following procedures should be followed
according to different circumstances:
(1)the application for
exporting nuclear materials shall be transferred to the
Commission of Science, Technology and Industry for National
Defence for reexamination;
(2)the application for
exporting nuclear equipment or non-nuclear materials used
for reactors as well as their related technologies shall be
transferred to the Ministry of Foreign Trade and Economic
Cooperation for reexamination or be transferred to and
reexamined by the Ministry of Foreign Trade and Economic
Cooperation jointly with the Commission of Science,
Technology and Industry for National Defence.
The Commission
of Science, Technology and Industry for National Defence,
and the Ministry of Foreign Trade and Economic Cooperation
shall offer a reexamination report and notify the applicant
within 15 working days after the receipt of the nuclear
export application form, the documents specified in Article
7 of these Regulations and the examination report
transferred by the China Atomic Energy Authority.
In case of
special circumstances, if the China Atomic Energy Authority,
the Commission of Science, Technology and Industry for
National Defence as well as the Ministry of Foreign Trade
and Economic Cooperation need to extend the time limit for
examination or reexamination, another 15 working days may be
extended. However, the applicant shall be notified of the
extension.
Article 11
Where the nuclear export has important
impact on the State security, social and public interests or
diplomatic policy, the China Atomic Energy Authority, the
Commission of Science, Technology and Industry for National
Defence and the Ministry of Foreign Trade and Economic
Cooperation shall, during their examination or
reexamination, consult with the Ministry of Foreign Affairs.
If necessary, the case shall be submitted to the State
Council for examination and approval.
Cases submitted to the
State Council for examination and approval shall not be
subject to the limitation on time period stipulated in
Article 10 of these Regulations.
Article 12 Where the application
for nuclear export has been approved after examination or
reexamination in accordance with the provisions of these
Regulations, a nuclear export licence shall be issued by the
Ministry of Foreign Trade and Economic Cooperation.
Article 13 The holder
of a nuclear export licence who intends to change the items
and related technologies originally applied to export shall
turn in the original licence, and file a new application and
obtain a new nuclear export licence in accordance with the
provisions of these Regulations.
Article 14 After issuing the nuclear
export licence, the Ministry of Foreign Trade and Economic
Cooperation shall notify the China Atomic Energy Authority
in writing.
Article 15
When carrying out nuclear export, the monopoly
unit of nuclear export shall submit the nuclear export
licence to the Customs, complete the Customs procedures and
be subject to the Customs control in accordance with the
provisions of Customs Law.
Article 16 When the receiving
party or its government contravenes the guarantees
made according to the provisions of Article 5 of these
Regulations or any danger of nuclear proliferation emerges,
the Ministry of Foreign Trade and Economic Cooperation
shall, jointly with the related departments of the State
Council, have the right to make a decision to suspend the
export of the relevant items or technologies, and the
Ministry of Foreign Trade and Economic Cooperation shall
notify the Customs in writing for execution.
Article 17 Anyone who
in violation of the provisions of these Regulations exports
nuclear materials, nuclear equipment, non-nuclear materials
used for reactors and their related technologies, shall be
investigated for criminal responsibility according to law if
a crime is constituted, or punished according to the
relevant provisions of the Customs Law and the Foreign Trade
Law if a crime is not constituted.
Article 18 Anyone who
counterfeits, alters, sells or buys the nuclear export
licence shall be investigated for criminal responsibilities
according to law.
Article
19 Any State functionary exercising control on
nuclear export who neglects his duty, seeks
personal interests and commits malpractices or abuses his
power shall be investigated for his criminal
responsibilities according to law if a crime is
constituted; or be given administrative sanctions according
to law if a crime is not constituted.
Article 20 In light of the
practical situation, the China Atomic Energy Authority may,
jointly with such departments as the Commission of Science,
Technology and Industry for National Defence, the Ministry
of Foreign Trade and Economic Cooperation, the Ministry of
Foreign Affairs, the General Administration of Customs,
adjust the Control List and submit it to the State Council
for approval before implementation.
Article 21 Where an international
treaty that the People's Republic of China has concluded or
acceded to contains the provisions different from those of
these Regulations, the provisions of the international
treaty shall apply; unless the provisions are those on which
the People's Republic of China has declared
reservations.
Article 22
These Regulations shall enter into
force as of the date of promulgation.
ANNEX
Nuclear
Control List
PART 1. Nuclear Material
Nuclear material means source material and
special fissionable material.
1. The term "source
material" means nature uranium; depleted uranium;
thorium; any of the foregoing materials in the form of
metal, alloy, compound, or concentrate. But the
following items shall not be
included:
(1) Source material
which the Government is satisfied to be used only in
non-nuclear activities;
(2)
Within a period of 12 months to a given recipient below the
limits
specified:
(a)
Natural uranium 500
kilograms
(b)
Depleted uranium 1000
kilograms
(c)
Thorium 1000
kilograms
2. The term "special fissionable
material" means plutonium-239; uranium-233; uranium
containing the isotopes 235 or 233 or both in an amount such
that the abundance ratio of the sum of these isotopes to the
isotope 238 is greater than the ratio of the isotope 235 to
the isotope 238 occurring in nature; any material containing
one or more of the foregoing. But the following items shall
not be included:
(1) Plutonium
with an isotopic concentration of plutonium-238 exceeding
80%;
(2) Special fissionable
material used in gram quantities or less as a sensing
component in instruments; and
(3) Special fissionable
material 50 effective grams to a given recipient within a
period of 12 months.
Part 2
Nuclear Equipment and Non-nuclear Materials for
Reactors
1. Reactors and equipment therefor
1.1. Complete nuclear reactors
Nuclear reactors capable of operation so as to
maintain a controlled self-sustaining fission chain
reaction, excluding zero energy reactors, the latter being
defined as reactors with a designed maximum rate of
production of plutonium not exceeding 100 grams per year.
EXPLANATORY NOTE
A
‘nuclear reactor’ basically includes the items
within or attached directly to the reactor vessel, the
equipment which controls the level of power in the core, and
the components which normally contain or come in direct
contact with or control the primary coolant of the reactor
core.
It is not intended to exclude reactors
which could reasonably be capable of modification to produce
significantly more than 100 grams of plutonium per year.
Reactors designed for sustained operation at significant
power levels, regardless of their capacity for plutonium
production, are not considered as ‘zero energy
reactors’.
1.2.Reactor pressure vessels
Metal vessels, as complete units or as major
shop-fabricated parts therefor, which are especially
designed or prepared to contain the core of a nuclear
reactor as defined in paragraph 1.1. above and are capable
of withstanding the operating pressure of the primary
coolant.
EXPLANATORY NOTE
A top
plate for a reactor pressure vessel is covered by item 1.2.
as a major shop-fabricated part of a pressure vessel.
Reactor internals (e.g. support columns and
plates for the core and other vessel internals, control rod
guide tubes, thermal shields, baffles, core grid plates,
diffuser plates, etc.) are normally supplied by the reactor
supplier. In some cases, certain internal support components
are included in the fabrication of the pressure vessel.
These items are sufficiently critical to the safety and
reliability of the operation of the reactor (and, therefore,
to the guarantees and liability of the reactor supplier), so
that their supply, outside the basic supply arrangement for
the reactor itself, would not be common practice. Therefore,
although the separate supply of these unique, especially
designed and prepared, critical, large and expensive items
would not necessarily be considered as falling outside the
area of concern, such a mode of supply is considered
unlikely.
1.3.Reactor fuel charging and
discharging machines
Manipulative equipment
especially designed or prepared for inserting or removing
fuel in a nuclear reactor as defined in paragraph 1.1. above
capable of on-load operation or employing technically
sophisticated positioning or alignment features to allow
complex off-load fuelling operations such as those in which
direct viewing of or access to the fuel is not normally
available.
1.4. Reactor control rods
Rods especially designed or prepared for the
control of the reaction rate in a nuclear reactor as defined
in paragraph 1.1. above.
EXPLANATORY NOTE
This item includes, in addition to the neutron
absorbing part, the support or suspension structures
therefor if supplied separately.
1.5. Reactor
pressure tubes
Tubes which are especially
designed or prepared to contain fuel elements and the
primary coolant in a reactor as defined in paragraph 1.1.
above at an operating pressure in excess of 5.1 MPa (740
psi).
1.6. Zirconium tubes
Zirconium metal and alloys in the form of
tubes or assemblies of tubes, and in quantities exceeding
500 kg in any period of 12 months, especially designed or
prepared for use in a reactor as defined in paragraph 1.1.
above, and in which the relation of hafnium to zirconium is
less than 1:500 parts by weight.
1.7.Primary
coolant pumps
Pumps especially designed or
prepared for circulating the primary coolant for nuclear
reactors as defined in paragraph 1.1. above.
EXPLANATORY NOTE
Especially
designed or prepared pumps may include elaborate sealed or
multi-sealed systems to prevent leakage of primary coolant,
canned-driven pumps, and pumps with inertial mass systems.
This definition encompasses pumps certified to NC-1 or
equivalent standards.
2. Non-nuclear materials
for reactors
2.1. Deuterium and heavy water
Deuterium, heavy water (deuterium oxide) and
any other deuterium compound in which the ratio of deuterium
to hydrogen atoms exceeds 1:5000 for use in a nuclear
reactor as defined in paragraph 1.1. above in quantities
exceeding 200 kg of deuterium atoms for any one recipient
country in any period of 12 months.
2.2.
Nuclear grade graphite
Graphite having a
purity level better than 5 parts per million boron
equivalent and with a density greater than 1.50 g/cm3
for use in a nuclear reactor as defined in
paragraph 1.1 above in quantities exceeding 3 X 104 kg (30
metric tons) for any one recipient country in any period of
12 months.
3. Plants for the reprocessing of
irradiated fuel elements, and equipment especially designed
or prepared therefor
INTRODUCTORY NOTE
Reprocessing irradiated nuclear fuel separates
plutonium and uranium from intensely radioactive fission
products and other transuranic elements. Different technical
processes can accomplish this separation. However, over the
years Purex has become the most commonly used and accepted
process. Purex involves the dissolution of irradiated
nuclear fuel in nitric acid, followed by separation of the
uranium, plutonium, and fission products by solvent
extraction using a mixture of tributyl phosphate in an
organic diluent.
Purex facilities have process
functions similar to each other, including: irradiated fuel
element chopping, fuel dissolution, solvent extraction, and
process liquor storage. There may also be equipment for
thermal denitration of uranium nitrate, conversion of
plutonium nitrate to oxide or metal, and treatment of
fission product waste liquor to a form suitable for long
term storage or disposal. However, the specific type and
configuration of the equipment performing these functions
may differ between Purex facilities for several reasons,
including the type and quantity of irradiated nuclear fuel
to be reprocessed and the intended disposition of the
recovered materials, and the safety and maintenance
philosophy incorporated into the design of the facility.
A "plant for the reprocessing of
irradiated fuel elements", includes the equipment and
components which normally come in direct contact with and
directly control the irradiated fuel and the major nuclear
material and fission product processing streams.
These processes, including the complete
systems for plutonium conversion and plutonium metal
production, may be identified by the measures taken to avoid
criticality (eg by geometry), radiation exposure (eg by
shielding), and toxicity hazards (e.g. by containment).
3.1.Irradiated fuel element chopping machines
INTRODUCTORY NOTE
This equipment
breaches the cladding of the fuel to expose the irradiated
nuclear material to dissolution. Especially designed metal
cutting shears are the most commonly employed, although
advanced equipment, such as lasers, may be used.
Remotely operated equipment especially
designed or prepared for use in a reprocessing plant as
identified above and intended to cut, chop or shear
irradiated nuclear fuel assemblies, bundles or rods.
3.2. Dissolvers
INTRODUCTORY
NOTE
Dissolvers normally receive the
chopped-up spent fuel. In these critically safe vessels, the
irradiated nuclear material is dissolved in nitric acid and
the remaining hulls removed from the process stream.
Critically safe tanks (eg small diameter,
annular or slab tanks) especially designed or prepared for
use in a reprocessing plant as identified above, intended
for dissolution of irradiated nuclear fuel and which are
capable of withstanding hot, highly corrosive liquid, and
which can be remotely loaded and maintained.
3.3. Solvent extractors and solvent extraction
equipment
INTRODUCTORY NOTE
Solvent extractors both receive the solution of
irradiated fuel from the dissolvers and the organic solution
which separates the uranium, plutonium, and fission
products. Solvent extraction equipment is normally designed
to meet strict operating parameters, such as long operating
lifetimes with no maintenance requirements or adaptability
to easy replacement, simplicity of operation and control,
and flexibility for variations in process conditions.
Especially designed or prepared solvent
extractors such as packed or pulse columns, mixer settlers
or centrifugal contactors for use in a plant for the
reprocessing of irradiated fuel. Solvent extractors must be
resistant to the corrosive effect of nitric acid. Solvent
extractors are normally fabricated to extremely high
standards (including special welding and inspection and
quality assurance and quality control techniques) out of low
carbon stainless steels, titanium, zirconium, or other high
quality materials.
3.4.Chemical holding or
storage vessel
INTRODUCTORY NOTE
Three main process liquor streams result from
the solvent extraction step. Holding or storage vessels are
used in the further processing of all three streams, as
follows:
(a) The pure uranium nitrate solution
is concentrated by evaporation and passed to a denitration
process where it is converted to uranium oxide. This oxide
is re-used in the nuclear fuel cycle.
(b) The
intensely radioactive fission products solution is normally
concentrated by evaporation and stored as a liquor
concentrate. This concentrate may be subsequently evaporated
and converted to a form suitable for storage or disposal.
(c) The pure plutonium nitrate solution is
concentrated and stored pending its transfer to further
process steps. In particular, holding or storage vessels for
plutonium solutions are designed to avoid criticality
problems resulting from changes in concentration and form of
this stream.
Especially designed or prepared
holding or storage vessels for use in a plant for the
reprocessing of irradiated fuel. The holding or storage
vessels must be resistant to the corrosive effect of nitric
acid. The holding or storage vessels are normally fabricated
of materials such as low carbon stainless steels, titanium
or zirconium, or other high quality materials. Holding or
storage vessels may be designed for remote operation and
maintenance and may have the following features for control
of nuclear criticality:
(1) walls or internal
structures with a boron equivalent of at least two per
cent, or
(2) a maximum diameter of
175 mm (7 in) for cylindrical vessels, or
(3)
a maximum width of 75 mm (3 in) for either a slab or annular
vessel.
3.5. Plutonium nitrate to oxide
conversion system
INTRODUCTORY NOTE
In most reprocessing facilities, this final
process involves the conversion of the plutonium nitrate
solution to plutonium dioxide. The main functions involved
in this process are: process feed storage and adjustment,
precipitation and solid/liquor separation, calcination,
product handling, ventilation, waste management, and process
control.
Complete systems especially designed
or prepared for the conversion of plutonium nitrate to
plutonium oxide, in particular adapted so as to avoid
criticality and radiation effects and to minimize toxicity
hazards.
3.6. Plutonium oxide to metal
production system
INTRODUCTORY NOTE
This process, which could be related to a
reprocessing facility, involves the fluorination of
plutonium dioxide, normally with highly corrosive hydrogen
fluoride, to produce plutonium fluoride which is
subsequently reduced using high purity calcium metal to
produce metallic plutonium and a calcium fluoride slag. The
main functions involved in this process are: fluorination
(eg involving equipment fabricated or lined with a precious
metal), metal reduction (eg employing ceramic crucibles),
slag recovery, product handling, ventilation, waste
management and process control.
Complete
systems especially designed or prepared for the production
of plutonium metal, in particular adapted so as to avoid
criticality and radiation effects and to minimize toxicity
hazards.
4. Plants for the fabrication of fuel
elements
A "plant for the fabrication of
fuel elements" includes the equipment:
(a) Which normally comes in direct contact
with or directly processes, or
controls, the production flow of
nuclear material, or
(b) Which seals the
nuclear material within the cladding.
5.
Plants for the separation of isotopes of uranium and
equipment, other than analytical instruments, especially
designed or prepared therefor
Items of
equipment that are considered to fall within the meaning of
the phrase "equipment, other than analytical
instruments, especially designed or prepared" for the
separation of isotopes of uranium include:
5.1. Gas centrifuges and assemblies and
components especially designed or prepared for use in gas
centrifuges
INTRODUCTORY NOTE
The gas centrifuge normally consists of a
thin-walled cylinder(s) of between 75 mm (3 in) and 400 mm
(16 in) diameter contained in a vacuum environment and spun
at high peripheral speed of the order of 300 m/s or more
with its central axis vertical. In order to achieve high
speed the materials of construction for the rotating
components have to be of a high strength to density ratio
and the rotor assembly, and hence its individual components,
have to be manufactured to very close tolerances in order to
minimize the unbalance. In contrast to other centrifuges,
the gas centrifuge for uranium enrichment is characterized
by having within the rotor chamber a rotating disc-shaped
baffle(s) and a stationary tube arrangement for feeding and
extracting the UF6 gas and featuring at least 3 separate
channels, of which 2 are connected to scoops extending from
the rotor axis towards the periphery of the rotor chamber.
Also contained within the vacuum environment are a number of
critical items which do not rotate and which although they
are especially designed are not difficult to fabricate nor
are they fabricated out of unique materials. A centrifuge
facility however requires a large number of these
components, so that quantities can provide an important
indication of end use.
5.1.1. Rotating
components
(a) Complete rotor assemblies:
Thin-walled cylinders, or a number of
interconnected thin-walled cylinders, manufactured from one
or more of the high strength to density ratio materials
described in the EXPLANATORY NOTE to this Section. If
interconnected, the cylinders are joined together by
flexible bellows or rings as described in section 5.1.1.(c)
following. The rotor is fitted with an internal baffle(s)
and end caps, as described in section 5.1.1.(d) and (e)
following, if in final form. However the complete assembly
may be delivered only partly assembled.
(b)
Rotor tubes:
Especially designed or prepared
thin-walled cylinders with thickness of 12 mm (0.5
in) or less, a diameter of between 75 mm (3 in) and 400 mm
(16 in), and manufactured from one or more of the high
strength to density ratio materials
described in the
EXPLANATORY NOTE to this Section.
(c) Rings or
Bellows:
Components especially designed or
prepared to give localized support to the rotor tube or to
join together a number of rotor tubes. The bellows is a
short cylinder of wall thickness 3 mm (0.12 in) or less, a
diameter of between 75 mm (3 in) and 400 mm (16 in), having
a convolute, and manufactured from one of the high strength
to density ratio materials described in the EXPLANATORY NOTE
to this Section.
(d) Baffles:
Disc-shaped components of between 75 mm (3 in)
and 400 mm (16 in) diameter especially designed or prepared
to be mounted inside the centrifuge rotor tube, in order to
isolate the take-off chamber from the main separation
chamber and, in some cases, to assist the UF6 gas
circulation within the main
separation chamber of the
rotor tube, and manufactured from one of the high
strength to density ratio materials described in
the EXPLANATORY NOTE to this Section.
(e) Top
caps/Bottom caps:
Disc-shaped components of
between 75 mm (3 in) and 400 mm (16 in) diameter especially
designed or prepared to fit to the ends of the rotor tube,
and so contain the UF6 within the rotor tube, and in some
cases to support, retain or contain as an integrated part an
element of the upper bearing (top cap) or to carry the
rotating elements of the motor and lower bearing (bottom
cap), and manufactured from one of the high strength to
density ratio materials described in the EXPLANATORY NOTE to
this Section.
EXPLANATORY NOTE
The materials used for centrifuge rotating
components are:
(a) Maraging steel capable of
an ultimate tensile strength of 2.05X109 N/m2 (300,000 psi)
or more;
(b) Aluminium alloys capable of an
ultimate tensile strength of 0.46X109 N/m2 (67,000
psi) or more;
(c) Filamentary materials
suitable for use in composite structures and having a
specific modulus of 12.3X106 m or greater and a specific
ultimate tensile
strength of 0.3X106 m or greater
('Specific Modulus' is the Young's Modulus in
N/m2
divided by the specific weight in N/m3; 'Specific Ultimate
Tensile
Strength' is the ultimate tensile
strength in N/m2 divided by the specific
weight
in N/m3).
5.1.2. Static components
(a) Magnetic suspension bearings:
Especially designed or prepared bearing
assemblies consisting of an annular magnet suspended within
a housing containing a damping medium. The housing will be
manufactured from a UF6-resistant material (see EXPLANATORY
NOTE to Section 5.2.). The magnet couples with a pole piece
or a second magnet fitted to the top cap described in
Section 5.1.1.(e). The magnet may be ring-shaped with a
relation between outer and inner diameter smaller or equal
to 1.6:1. The magnet may be in a form having an initial
permeability of 0.15 H/m (120,000 in CGS units) or more, or
a remanence of 98.5% or more, or an energy product of
greater than 80 kJ/m3 (107 gauss-oersteds). In addition to
the usual material properties, it is a prerequisite that the
deviation of the magnetic axes from the geometrical axes is
limited to very small tolerances (lower than 0.1
mm or 0.004 in) or that homogeneity of the material of the
magnet is specially called for.
(b)
Bearings/Dampers:
Especially designed or
prepared bearings comprising a pivot/cup assembly mounted on
a damper. The pivot is normally a hardened steel shaft with
a hemisphere at one end with a means of attachment to the
bottom cap described in section 5.1.1. (e) at the other. The
shaft may however have a hydrodynamic bearing attached. The
cup is pellet-shaped with a hemispherical indentation in one
surface. These components are often supplied separately to
the damper.
(c) Molecular pumps:
Especially designed or prepared cylinders
having internally machined or
extruded helical
grooves and internally machined bores. Typical dimensions
are as follows: 75 mm (3 in) to 400 mm (16 in) internal
diameter, 10 mm (0.4 in) or more wall thickness, with the
length equal to or greater than the diameter. The grooves
are typically rectangular in cross-section and 2 mm (0.08
in) or more in depth.
(d) Motor stators:
Especially designed or prepared ring-shaped
stators for high speed multiphase AC hysteresis (or
reluctance) motors for synchronous operation within a vacuum
in the frequency range of 600 - 2000 Hz and a power range of
50 - 1000 VA. The stators consist of multi-phase windings on
a laminated low loss iron core comprised of thin layers
typically 2.0 mm (0.08 in) thick or less.
(e)
Centrifuge housing/recipients:
Components
especially designed or prepared to contain the rotor tube
assembly of a gas centrifuge. The housing consists of a
rigid cylinder of wall
thickness up to 30 mm (1.2
in) with precision machined ends to locate the
bearings and with one or more flanges for
mounting. The machined ends are
parallel to each
other and perpendicular to the cylinder's longitudinal axis
to within 0.05 degrees or less. The housing may
also be a honeycomb type
structure to accommodate
several rotor tubes. The housings are made of or
protected by materials resistant to corrosion by
UF6.
(f) Scoops:
Especially
designed or prepared tubes of up to 12 mm (0.5 in) internal
diameter for the extraction of UF6 gas from within
the rotor tube by a Pitot
tube action (that is, with
an aperture facing into the circumferential gas
flow
within the rotor tube, for example by bending the end of a
radially
disposed tube) and capable of being
fixed to the central gas extraction
system. The tubes
are made of or protected by materials resistant to corrosion
by UF6.
5.2. Especially designed or prepared
auxiliary systems, equipment and components for gas
centrifuge enrichment plants
INTRODUCTORY NOTE
The auxiliary systems, equipment and
components for a gas centrifuge enrichment plant are the
systems of plant needed to feed UF6 to the centrifuges, to
link the individual centrifuges to each other to form
cascades (or stages) to allow for progressively higher
enrichments and to extract the 'product' and 'tails' UF6
from the centrifuges, together with the equipment required
to drive the centrifuges or to control the plant.
Normally UF6 is evaporated from the solid
using heated autoclaves and is
distributed in gaseous form to the centrifuges by
way of cascade header pipework. The 'product' and 'tails'
UF6 gaseous streams flowing from the centrifuges are also
passed by way of cascade header pipework to cold traps
(operating at about 203 K (-700C)) where they are condensed
prior to onward transfer into suitable containers for
transportation or storage. Because an enrichment plant
consists of many thousands of centrifuges arranged in
cascades there are many kilometers of cascade header
pipework, incorporating thousands of welds with a
substantial amount of repetition of layout. The equipment,
components and piping systems are fabricated to very high
vacuum and cleanliness standards.
5.2.1. Feed
systems/product and tails withdrawal systems
Especially designed or prepared process
systems including:
Feed autoclaves (or
stations), used for passing UF6 to the centrifuge cascades
at up to 100 kPa (15 psi) and at a rate of 1 kg/h or more;
Desublimers (or cold traps) used to remove UF6
from the cascades at up to 3kPa (0.5 psi) pressure. The
desublimers are capable of being chilled to 203 K (-700C)
and heated to 343 K (700C);
Product' and
'Tails' stations used for trapping UF6 into containers.
This plant, equipment and pipework is wholly
made of or lined with UF6-resistant materials (see
EXPLANATORY NOTE to this section) and is fabricated to very
high vacuum and cleanliness standards.
5.2.2.
Machine header piping systems
Especially
designed or prepared piping systems and header systems for
handling UF6 within the centrifuge cascades. The piping
network is normally of the ‘triple’ header
system with each centrifuge connected to each of the
headers. There is thus a substantial amount of repetition in
its form. It is wholly made of UF6-resistant
materials (see EXPLANATORY NOTE to this section)
and is fabricated to very high vacuum and
cleanliness standards.
5.2.3. UF6 mass
spectrometers/ion sources
Especially designed
or prepared magnetic or quadrupole spectrometers capable of
taking 'on-line' samples of feed, product or tails, from UF6
gas streams and having all of the following characteristics:
1. Unit resolution for atomic mass unit
greater than 320;
2. Ion sources constructed
of or lined with nichrome or monel or nickel
plated;
3. Electron bombardment
ionization sources;
4. Having a collector
system suitable for isotopic analysis.
5.2.4.
Frequency changers
Frequency changers (also
known as converters or invertors) especially designed or
prepared to supply motor stators as defined under 5.1.2.
(d), or parts, components and sub-assemblies of such
frequency changers having all of the following
characteristics:
1. A multiphase output of 600
to 2000 Hz;
2. High stability (with frequency
control better than 0.1 %);
3. Low harmonic
distortion (less than 2%); and
4. An
efficiency of greater than 80%.
EXPLANATORY
NOTE
The items listed above either come into
direct contact with the UF6 process gas or directly control
the centrifuges and the passage of the gas from centrifuge
to centrifuge and cascade to cascade.
Materials resistant to corrosion by UF6
include stainless steel, aluminium, aluminium alloys, nickel
or alloys containing 60% or more nickel.
5.3.
Especially designed or prepared assemblies and components
for use in gaseous diffusion enrichment
INTRODUCTORY NOTE
In the gaseous
diffusion method of uranium isotope separation, the main
technological assembly is a
special porous gaseous diffusion barrier, heat
exchanger for cooling the gas (which is
heated by the process of compression), seal valves and
control valves, and pipelines. Inasmuch as gaseous diffusion
technology uses uranium hexafluoride (UF6), all equipment,
pipeline and instrumentation surfaces (that come in contact
with the gas) must be made of materials that remain stable
in contact with UF6. A gaseous diffusion facility requires a
number of these assemblies, so that quantities can provide
an important indication of end use.
5.3.1.
Gaseous diffusion barriers
(a) Especially
designed or prepared thin, porous filters, with a pore size
of
100 - 1,000 A (angstroms), a thickness of 5 mm
(0.2 in) or less, and for
tubular forms, a diameter of
25 mm (1 in) or less, made of metallic, polymer
or
ceramic materials resistant to corrosion by UF6, and
(b) especially prepared compounds or powders
for the manufacture of such
filters. Such compounds and
powders include nickel or alloys containing 60 per cent or
more nickel, aluminium oxide, or UF6-resistant fully
fluorinated
hydrocarbon polymers having a purity of
99.9 per cent or more, a particle size
less than 10
microns, and a high degree of particle size uniformity,
which are
especially prepared for the manufacture
of gaseous diffusion barriers.
5.3.2. Diffuser
housings
Especially designed or prepared
hermetically sealed cylindrical vessels greater than 300 mm
(12 in) in diameter and greater than 900 mm (35 in) in
length, or rectangular vessels of comparable dimensions,
which have an inlet connection and two outlet connections
all of which are greater than 50 mm (2 in) in diameter, for
containing the gaseous diffusion barrier, made of or lined
with UF6-resistant materials and designed for horizontal or
vertical installation.
5.3.3. Compressors and
gas blowers
Especially designed or prepared
axial, centrifugal, or positive displacement
compressors, or gas blowers with a
suction volume capacity of 1 m3/min or more of UF6, and with
a discharge pressure of up to several hundred kPa (100 psi),
designed for long-term operation in the UF6 environment with
or without an electrical motor of appropriate power, as well
as separate assemblies of such compressors and gas blowers.
These compressors and gas blowers have a pressure ratio
between 2:1 and 6:1 and are made of, or lined with,
materials resistant to UF6.
5.3.4. Rotary
shaft seals
Especially designed or prepared
vacuum seals, with seal feed and seal exhaust connections,
for sealing the shaft connecting the compressor or the gas
blower rotor with the driver motor so as to ensure a
reliable seal against in-leaking of air into the inner
chamber of the compressor or gas blower which is filled with
UF6. Such seals are normally designed for a buffer gas
in-leakage rate of less than 1000 cm3/min (60 in3/min).
5.3.5. Heat exchangers for cooling UF6
Especially designed or prepared heat
exchangers made of or lined with UF6-resistant materials
(except stainless steel) or with copper or any combination
of those metals, and intended for a leakage pressure change
rate of less than 10 Pa (0.0015 psi) per hour under a
pressure difference of 100 kPa (15 psi).
5.4.
Especially designed or prepared auxiliary systems, equipment
and components for use in gaseous diffusion enrichment
INTRODUCTORY NOTE
The auxiliary
systems, equipment and components for gaseous diffusion
enrichment plants are the systems of plant needed to feed
UF6 to the gaseous diffusion assembly, to link the
individual assemblies to each other to form cascades (or
stages) to allow for progressively higher enrichments and to
extract the ‘product’ and ‘tails’
UF6 from the diffusion cascades. Because of the high
inertial properties of diffusion cascades, any interruption
in their operation, and especially their shut-down, leads to
serious consequences. Therefore, a strict and constant
maintenance of vacuum in all technological systems,
automatic protection from accidents, and precise automated
regulation of the gas flow is of importance in a gaseous
diffusion plant. All this leads to a need to equip the plant
with a large number of special measuring, regulating and
controlling systems.
Normally UF6 is
evaporated from cylinders placed within autoclaves and is
distributed in gaseous form
to the entry point by way of cascade header pipework. The
‘product’ and ‘tails’ UF6 gaseous
streams flowing from exit points are passed by way of
cascade header pipework to either cold traps or to
compression stations where the UF6 gas is liquefied prior to
onward transfer into suitable containers for transportation
or storage. Because a gaseous diffusion enrichment plant
consists of a large number of gaseous diffusion assemblies
arranged in cascades, there are many kilometers of cascade
header pipework, incorporating thousands of welds
with substantial amounts of repetition of layout. The
equipment, components and piping systems are fabricated to
very high vacuum and cleanliness standards.
5.4.1. Feed systems/product and tails
withdrawal systems
Especially designed or
prepared process systems, capable of operating at pressures
of 300 kPa (45 psi) or less, including:
Feed
autoclaves (or systems), used for passing UF6 to the gaseous
diffusion cascades;
Desublimers (or cold
traps) used to remove UF6 from diffusion cascades;
Liquefaction stations where UF6 gas from the
cascade is compressed and cooled to form liquid UF6;
‘Product’ or ‘tails’
stations used for transferring UF6 into containers.
5.4.2. Header piping systems
Especially designed or prepared piping systems
and header systems for handling UF6 within the gaseous
diffusion cascades. This piping network is normally of the
‘double’ header system with each cell connected
to each of the headers.
5.4.3. Vacuum systems
(a) Especially designed or prepared large
vacuum manifolds, vacuum headers and vacuum pumps having a
suction capacity of 5 m3/min (175 ft3/min) or more.
(b) Vacuum pumps especially designed for
service in UF6-bearing atmospheres made of, or lined with,
aluminium, nickel, or alloys bearing more than 60% nickel.
These pumps may be either rotary or positive, may have
displacement and fluorocarbon seals, and may have special
working fluids present.
5.4.4. Special
shut-off and control valves
Especially
designed or prepared manual or automated shut-off and
control bellows valves made of UF6-resistant materials with
a diameter of 40 to 1500 mm (1.5 to 59 in) for installation
in main and auxiliary systems of gaseous diffusion
enrichment plants.
5.4.5. UF6 mass
spectrometers/ion sources
Especially designed
or prepared magnetic or quadrupole mass spectrometers
capable of taking "on-line" samples of feed,
product or tails, from UF6 gas streams and having all of the
following characteristics:
1. Unit resolution
for atomic mass unit greater than 320;
2. Ion
sources constructed of or lined with nichrome or monel or
nickel
plated;
3. Electron
bombardment ionization sources;
4. Collector
system suitable for isotopic analysis.
EXPLANATORY NOTE
The items
listed above either come into direct contact with the UF6
process gas or directly control the flow within the cascade.
All surfaces which come into contact with the process gas
are wholly made of, or lined with, UF6-resistant materials.
For the purposes of the sections relating to gaseous
diffusion items the materials resistant to corrosion by UF6
include stainless steel, aluminium, aluminium alloys,
aluminium oxide, nickel or alloys containing 60% or more
nickel and UF6-resistant fully fluorinated hydrocarbon
polymers.
5.5. Especially designed or prepared
systems, equipment and components for use in aerodynamic
enrichment plants.
INTRODUCTORY NOTE
In aerodynamic enrichment processes, a mixture
of gaseous UF6 and light gas (hydrogen or helium) is
compressed and then passed through separating elements
wherein isotopic separation is accomplished by the
generation of high centrifugal forces over a curved-wall
geometry. Two processes of this type have been successfully
developed: the separation nozzle process and the vortex tube
process. For both processes the main components of a
separation stage include cylindrical vessels housing the
special separation elements (nozzles or vortex tubes), gas
compressors and heat exchangers to remove the heat of
compression. An aerodynamic plant requires a number of these
stages, so that quantities can provide an important
indication of end use. Since aerodynamic processes use UF6,
all equipment, pipeline and instrumentation surfaces (that
come in contact with the gas) must be made of materials that
remain stable in contact with UF6.
EXPLANATORY
NOTE
The items listed in this section either
come into direct contact with the UF6
process gas or directly control the flow within
the cascade. All surfaces which
come into contact with the process gas are wholly
made of or protected by
UF6-resistant materials. For the purposes of the
section relating to aerodynamic enrichment items, the
materials resistant to corrosion by UF6 include copper,
stainless steel, aluminium, aluminium alloys, nickel or
alloys containing 60% or more nickel and UF6-resistant fully
fluorinated hydrocarbon polymers.
5.5.1.
Separation nozzles
Especially designed or
prepared separation nozzles and assemblies thereof. The
separation nozzles consist of slit-shaped, curved channels
having a radius of curvature less than 1 mm (typically 0.1
to 0.05 mm), resistant to corrosion by UF6 and having a
knife-edge within the nozzle that separates the gas flowing
through the nozzle into two fractions.
5.5.2.
Vortex tubes
Especially designed or prepared
vortex tubes and assemblies thereof. The vortex tubes are
cylindrical or tapered, made of or protected by materials
resistant to corrosion by UF6, having a diameter of between
0.5 cm and 4 cm, a length to diameter ratio of 20:1 or less
and with one or more tangential inlets. The tubes may be
equipped with nozzle-type appendages at either or both ends.
EXPLANATORY NOTE
The feed gas
enters the vortex tube tangentially at one end or through
swirl vanes or at numerous tangential positions along the
periphery of the tube.
5.5.3. Compressors and
gas blowers
Especially designed or prepared
axial, centrifugal or positive displacement
compressors or gas blowers made of or
protected by materials resistant to corrosion by UF6 and
with a suction volume capacity of 2 m3/min or more of
UF6/carrier gas (hydrogen or helium) mixture.
EXPLANATORY NOTE
These
compressors and gas blowers typically have a pressure ratio
between 1.2:1 and 6:1.
5.5.4. Rotary shaft
seals
Especially designed or prepared rotary
shaft seals, with seal feed and seal exhaust connections,
for sealing the shaft connecting the compressor rotor or the
gas blower rotor with the driver motor so as to ensure a
reliable seal against out-leakage of process gas or
in-leakage of air or seal gas into the inner chamber of the
compressor or gas blower which is filled with a UF6/carrier
gas mixture.
5.5.5. Heat exchangers for gas
cooling
Especially designed or prepared heat
exchangers made of or protected by materials resistant to
corrosion by UF6.
5.5.6. Separation element
housings
Especially designed or prepared
separation element housings, made of or protected by
materials resistant to corrosion by UF6, for containing
vortex tubes or separation nozzles.
EXPLANATORY NOTE
These housings
may be cylindrical vessels greater than 300 mm in diameter
and greater than 900 mm in length, or may be rectangular
vessels of comparable dimensions, and may be designed for
horizontal or vertical installation.
5.5.7.
Feed systems/product and talls withdrawal systems
Especially designed or prepared process
systems or equipment for enrichment plants made of or
protected by materials resistant to corrosion by UF6,
including:
(a) Feed autoclaves, ovens, or
systems used for passing UF6 to the enrichment process;
(b) Desublimers (or cold traps) used to remove
UF6 from the enrichment process for subsequent transfer upon
heating;
(c) Solidification or liquefaction
stations used to remove UF6 trom the
enrichment
process by compressing and converting UF6 to a liquid or
solid
form;
(d) 'Product' or 'tails'
stations used for transferring UF6 into containers.
5.5.8. Header piping systems
Especially designed or prepared header piping
systems, made of or protected by materials resistant to
corrosion by UF6, for handling UF6 within the aerodynamic
cascades. This piping network is normally of the 'double'
header design with each stage or group of stages connected
to each of the headers.
5.5.9. Vacuum systems
and pumps
(a) Especially designed or prepared
vacuum systems having a suction capacity of 5 m3/min or
more, consisting of vacuum manifolds, vacuum headers and
vacuum pumps, and designed for service in UF6-bearing
atmospheres,
(b) Vacuum pumps especially
designed or prepared for service in UF6-bearing
atmospheres and made of or protected by materials
resistant to corrosion by
UF6. These pumps may use
fluorocarbon seals and special working fluids.
5.5.10. Special shut-off and control valves
Especially designed or prepared manual or
automated shut-off and control bellows valves made of or
protected by materials resistant to corrosion by UF6 with a
diameter of 40 to 1500 mm for installation in main and
auxiliary systems of aerodynamic enrichment plants.
5.5.11. UF6 mass spectrometers/Ion sources
Especially designed or prepared magnetic or
quadrupole mass spectrometers capable of taking 'on-line'
samples of feed, 'product' or 'tails', from UF6 gas streams
and having all of the following characteristics:
1. Unit resolution for mass greater than 320;
2. Ion sources constructed of or lined with
nichrome or monel or nickel
plated;
3.
Electron bombardment ionization sources;
4.
Collector system suitable for isotopic analysis.
5.5.12. UF6/carrier gas separation systems
Especially designed or prepared process
systems for separating UF6 from carrier gas
(hydrogen or helium).
EXPLANATORY NOTE
These systems are designed to reduce the UF6
content in the carrier gas to 1 ppm less and may incorporate
equipment such as:
(a) Cryogenic heat
exchangers and cryoseparators capable of temperatures of
-1200C or less, or
(b) Cryogenic refrigeration
units capable of temperatures of -1200C or less, or
(c) Separation nozzle or vortex tube units for
the separation of UF6 from
carrier gas, or
(d) UF6 cold traps capable of temperatures of
-200C or less.
5.6. Especially designed or
prepared systems, equipment and components for use in
chemical exchange or ion exchange enrichment plants.
INTRODUCTORY NOTE
The slight
difference in mass between the isotopes of uranium causes
small changes in chemical reaction equilibria that can be
used as a basis for separation of the isotopes. Two
processes have been successfully developed: liquid-liquid
chemical exchange and solid-liquid ion exchange.
In the liquid-liquid chemical exchange
process, immiscible liquid phases (aqueous and organic) are
countercurrently contacted to give the cascading effect of
thousands of separation stages. The aqueous phase consists
of uranium chloride in hydrochloric acid solution; the
organic phase consists of an extractant containing uranium
chloride in an organic solvent. The contactors employed in
the separation cascade can be liquid-liquid exchange columns
(such as pulsed columns with sieve plates) or liquid
centrifugal contactors. Chemical conversions (oxidation and
reduction) are required at both ends of the separation
cascade in order to provide for the reflux requirements at
each end. A major design concern is to avoid contamination
of the process streams with certain metal ions. Plastic,
plastic-lined (including use of fluorocarbon polymers)
and/or glass-lined columns and piping are therefore used.
In the solid-liquid ion-exchange process,
enrichment is accomplished by uranium adsorption/desorption
on a special, very fast-acting, ion-exchange resin or
adsorbent. A solution of uranium in hydrochloric acid and
other chemical agents is passed through cylindrical
enrichment columns containing packed beds of the adsorbent.
For a continuous process, a reflux system is necessary to
release the uranium from the adsorbent back into the liquid
flow so that 'product' and 'tails' can be collected. This is
accomplished whith the use of suitable reduction/oxidation
chemical agents that are fully regenerated in separate
external circuits and that may be partially regenerated
within the isotopic separation columns themselves. The
presence of hot concentrated hydrochloric acid solutions in
the process requires that the equipment be made of or
protected by special corrosion-resistant materials.
5.6.1. Liquid-liquid exchange colums (Chemical
exchange)
Countercurrent liquid-liquid
exchange columns having mechanical power input (i.e., pulsed
columns with sieve plates, reciprocating plate columns, and
columns with internal turbine mixers), especially designed
or prepared for uranium enrichment using the chemical
exchange process. For corrosion resistance to concentrated
hydrochloric acid solutions, these columns and their
internals are made of or protected by suitable plastic
materials (such as fluorocarbon polymers) or glass. The
stage residence time of the columns is designed to be short
(30 seconds or less).
5.6.2. Liquid-liquid
centrifugal contactors (Chemical exchange)
Liquid-liquid centrifugal contactors
especially designed or prepared for uranium enrichment using
the chemical exchange process. Such contactors use rotation
to achieve dispersion of the organic and aqueous streams and
then centrifugal force to separate the phases. For corrosion
resistance to concentrated hydrochloric acid solutions, the
contactors are made of or are lined with suitable plastic
materials (such as fluorocarbon polymers) or are lined with
glass. The stage residence time of the centrifugal
contactors is designed to be short (30 seconds or less).
5.6.3. Uranium reduction systems and equipment
(Chemical exchange)
(a) Especially designed
or prepared electrochemical reduction cells to reduce
uranium from one valence state to another for uranium
enrichment using the chemical exchange process. The cell
materials in contact with process solutions must be
corrosion resistant to concentrated hydrochloric acid
solutions.
EXPLANATORY NOTE
The
cell cathodic compartment must be designed to prevent
re-oxidation of uranium to its higher valence state. To keep
the uranium in the cathodic compartment, the cell may have
an impervious diaphragm membrane constructed of special
cation exchange material. The cathode consists of a suitable
solid conductor such as graphite.
(b)
Especially designed or prepared systems at the product end
of the cascade for taking the U+4 out of the organic stream,
adjusting the acid concentration and feeding to the
electrochemical reduction cells.
EXPLANATORY
NOTE
These systems consist of solvent
extraction equipment for stripping the U+4 from the organic
stream into an aqueous solution, evaporation and/or other
equipment to accomplish solution pH adjustment and control,
and pumps or other transfer devices for feeding to the
electrochemical reduction cells. A major design concern is
to avoid contamination of the aqueous stream with certain
metal ions. Consequently, for those parts in contact with
the process stream, the system is constructed of equipment
made of or protected by suitable materials (such as glass,
fluorocarbon polymers, polyphenyl sulfate, polyether
sulfone, and resin-impregnated graphite).
5.6.4. Feed preparation systems (Chemical
exchange)
Especially designed or prepared
systems for producing high-purity uranium chloride feed
solutions for chemical exchange uranium isotope separation
plants.
EXPLANATORY NOTE
These
systems consist of dissolution, solvent extraction and/or
ion exchange equipment for purification and electrolytic
cells for reducing the uranium U+6 or U+4 to U+3. These
systems produce uranium chloride solutions having only a few
parts per million of metallic impurities such as chromium,
iron, vanadium, molybdenum and other bivalent or higher
multi-valent cations. Materials of construction for portions
of the system processing high-purity U+3 include glass,
fluorocarbon polymers, polyphenyl sulfate or polyether
sulfone plastic-lined and resin-impregnated graphite.
5.6.5. Uranium oxidation systems (Chemical
exchange)
Especially designed or prepared
systems for oxidation of U+3 to U+4 for return to the
uranium isotope separation cascade in the chemical exchange
enrichment process.
EXPLANATORY NOTE
These systems may incorporate equipment such
as:
(a) Equipment for contacting chlorine and
oxygen with the aqueous effluent from the isotope separation
equipment and extracting the resultant U+4 into the stripped
organic stream returning from the product end of the
cascade,
(b) Equipment that separates water
from hydrochloric acid so that the water and the
concentrated hydrochloric acid may be reintroduced to the
process at the proper locations.
5.6.6.
Fast-reacting ion exchange resins/adsorbents (ion exchange)
Fast-reacting ion-exchange resins or
adsorbents especially designed or prepared for uranium
enrichment using the ion exchange process, including porous
macroreticular resins, and/or pellicular structures in which
the active chemical exchange groups are limited to a coating
on the surface of an inactive porous support structure, and
other composite structures in any suitable form including
particles or fibers. These ion exchange resins/adsorbents
have diameters of 0.2 mm or less and must be chemically
resistant to concentrated hydrochloric acid solutions as
well as physically strong enough so as not to degrade in the
exchange columns. The resins/adsorbents are especially
designed to achieve very fast uranium isotope exchange
kinetics (exchange rate half-time of less than 10 seconds)
and are capable of operating at a temperature in the range
of 100 0C to 200 0C.
5.6.7. Ion exchange
columns (Ion exchange)
Cylindrical columns
greater than 1000 mm in diameter for containing and
supporting packed beds of ion exchange resin/adsorbent,
especially designed or prepared for uranium enrichment using
the ion exchange process. These columns are made of or
protected by materials (such as titanium or fluorocarbon
plastics) resistant to corrosion by concentrated
hydrochloric acid solutions and are capable of operating at
a temperature in the range of 1000C to 2000C and pressures
above 0.7 MPa (102 psia).
5.6.8. Ion exchange
reflux systems (Ion exchange)
(a) Especially
designed or prepared chemical or electrochemical reduction
systems for regeneration of the chemical reducing agent(s)
used in ion exchange uranium enrichment cascades.
(b) Especially designed or prepared chemical
or electrochemical oxidation systems for regeneration of the
chemical oxidizing agent(s) used in ion exchange uranium
enrichment cascades.
EXPLANATORY NOTE
The ion exchange enrichment process may use,
for example, trivalent titanium (Ti+3) as a reducing cation
in which case the reduction system would regenerate Ti+3 by
reducing Ti+4.
The process may use, for
example, trivalent iron (Fe+3) as an oxidant in which case
the oxidation system would regenerate Fe+3 by oxidizing
Fe+2.
5.7. Especially designed or prepared
systems, equipment and components for use in laser-based
enrichment plants
INTRODUCTORY NOTE
Present systems for enrichment processes using
lasers fall into two categories: those in which the process
medium is atomic uranium vapor and those in which the
process medium is the vapor of a uranium compound. Common
nomenclature for such processes include: first category -
atomic vapor laser isotope separation (AVLIS or SILVA);
second category molecular laser isotope separation (MLIS or
MOLIS) and chemical reaction by isotope selective laser
activation (CRISLA). The systems, equipment and components
for laser enrichment plants embrace: (a) devices to feed
uranium-metal vapor (for selective photo-ionization) or
devices to feed the vapor of a uranium compound (for
photo-dissociation or chemical activation); (b) devices to
collect enriched and depleted uranium metal as 'product' and
'tails' in the first category, and devices to collect
dissociated or reacted compounds as 'product' and unaffected
material as 'tails' in the second category; (c) process
laser systems to selectively excite the uranium-235 species;
and (d) feed preparation and product conversion equipment.
The complexity of the spectroscopy of uranium atoms and
compounds may require incorporation of any of a number of
available laser technologies.
EXPLANATORY NOTE
Many of the items listed in this section come
into direct contact with uranium
metal vapor or liquid or with process gas
consisting of UF6 or a mixture of UF6 and other gases. All
surfaces that come into contact with the uranium or UF6 are
wholly made of or protected by corrosion-resistant
materials. For the purposes of the section relating to
laser-based enrichment items, the materials resistant to
corrosion by the vapor or liquid of uranium metal or uranium
alloys include yttria-coated graphite and tantalum; and the
materials resistant to corrosion by UF6 include copper,
stainless steel, aluminium, alulminium alloys, nickel or
alloys containing 60 % or more nickel and UF6-resistant
fully fluorinated hydrocarbon polymers.
5.7.1.
Uranium vaporization systems (AVLIS)
Especially designed or prepared uranium
vaporization systems which contain high-power strip or
scanning electron beam guns with a delivered power on the
target of more than 2.5 kW/cm.
5.7.2. Liquid
uranium metal handling systems (AVLIS)
Especially designed or prepared liquid metal
handling systems for molten uranium or uranium alloys,
consisting of crucibles and cooling equipment for the
crucibles.
EXPLANATORY NOTE
The
crucibles and other parts of this system that come into
contact with molten uranium or uranium alloys are made of or
protected by materials of suitable corrosion and heat
resistance. Suitable materials include tantalum,
yttria-coated graphite, graphite coated with other rare
earth oxides or mixtures thereof.
5.7.3.
Uranium metal 'product' and 'tails' collector assemblies
(AVLIS)
Especially designed or prepared
'product' and 'tails' collector assemblies for uranium metal
in liquid or solid form.
EXPLANATORY NOTE
Components for these assemblies are made of or
protected by materials resistant to the heat and corrosion
of uranium metal vapor or liquid (such as yttria-coated
graphite or tantalum) and may include pipes, valves,
fittings, 'gutters', feed-throughs, heat exchangers and
collector plates for magnetic, electrostatic or other
separation methods.
5.7.4. Separator module
housings (AVLIS)
Especially designed or
prepared cylindrical or rectangular vessels for containing
the uranium metal vapor source, the electron beam gun, and
the "product' and 'tails' collectors.
EXPLANATORY NOTE
These housings
have multiplicity of ports for electrical and water
feed-throughs, laser beam windows, vacuum pump connections
and instrumentation diagnostics and monitoring. They have
provisions for opening and closure to allow refurbishment of
internal components.
5.7.5. Supersonic
expansion nozzles (MLIS)
Especially designed
or prepared supersonic expansion nozzles for cooling
mixtures of UF6 and carrier gas to 150 K or less and which
are corrosion resistant to UF6.
5.7.6. Uranium
pentafluoride product collectors (MLIS)
Especially designed or prepared uranium
pentafluoride (UF5) solid product
collectors consisting of filter, impact, or
cyclone-type collectors, or
combinations thereof, and which are corrosion
resistant to the UF5/UF6 environment.
5.7.7.
UF6/carrier gas compressors (MLIS)
Especially
designed or prepared compressors for UF6/carrier gas
mixtures, designed for long term operation in a UF6
environment. The components of these compressors that come
into contact with process gas are made of or protected by
materials resistant to corrosion by UF6.
5.7.8. Rotary shaft seals (MLIS)
Especially designed or prepared rotary shaft
seals, with seal feed and seal exhaust connections, for
sealing the shaft connecting the compressor rotor with the
driver motor so as to ensure a reliable seal against
out-leakage of process gas or in-leakage of air or seal gas
into the inner chamber of the compressor which is filled
with a UF6/carrier gas mixture.
5.7.9.
Fluorination systems (MLIS)
Especially
designed or prepared systems for fluorinating UF5 (solid) to
UF6 (gas).
EXPLANATORY NOTE
These systems are designed to fluorinate the
collected UF5 powder to UF6 for
subsequent collection in product containers or for
transfer as feed to MLIS units for additional enrichment. In
one approach, the fluorination reaction may be accomplished
within the isotope separation system to react and recover
directly off the 'product' collectors. In another
approach, the UF5 powder may be removed/transferred from the
'product' collectors into a suitable reaction vessel (e.g.,
fluidized-bed reactor, screw reactor or flame tower) for
fluorination. In both approaches, equipment for storage and
transfer of fluorine (or other suitable fluorinating agents)
and for collection and transfer of UF6 are used.
5.7.10. UF6 mass spectrometers/ion sources
(MLIS)
Especially designed or prepared
magnetic or quadrupole mass spectrometers capable of taking
'on-line' samples of feed, 'product' or 'tails', from UF6
gas streams and having all of the following characteristics:
l. Unit resolution for mass greater than 320;
2. Ion sources constructed of or lined with
nichrome or monel or nickel
plated;
3.
Electron bombardment ionization sources;
4.
Collector system suitable for isotopic analysis.
5.7.11. Feed systems/product and tails
withdrawal systems (MLIS)
Especially designed
or prepared process systems or equipment for enrichment
plants made of or protected by materials resistant to
corrosion by UF6, including:
(a) Feed
autoclaves, ovens, or systems used for passing UF6 to the
enrichment process
(b) Desublimers (or cold
traps) used to remove UF6 from the enrichment process for
subsequent transfer upon heating;
(c)
Solidification or liquefaction stations used to remove UF6
from the
enrichment process by compressing and
converting UF6 to a liquid or solid
form;
(d) 'Product' or 'tails' stations used for
transferring UF6 into containers.
5.7.12.
UF6/carrier gas separation systems (MLIS)
Especially designed or prepared process
systems for separating UF6 from carrier gas. The carrier gas
may be nitrogen, argon, or other gas.
EXPLANATORY NOTE
These systems
may incorporate equipment such as:
(a)
Cryogenic heat exchangers or cryoseparators capable of
temperatures of
-1200C or less, or
(b) Cryogenic refrigeration units capable of
temperatures of -1200C or less, or
(c) UF6
cold traps capable of temperatures of -200C or less.
5.7.13. Laser systems (AVLIS, MLIS and CRISLA)
Lasers or laser systems especially designed or
prepared for the separation of
uranium isotopes.
EXPLANATORY NOTE
The laser system
for the AVLIS process usually consists of two lasers: a
copper vapor laser and a dye laser. The laser system for
MLIS usually consists of a CO2 or excimer laser and a
multi-pass optical cell with revolving mirrors at both ends.
Lasers or laser systems for both processes require a
spectrum frequency stabilizer for operation over extended
periods of time.
5.8. Especially designed or
prepared systems, equipment and components for use in plasma
separation enrichment plants.
INTRODUCTORY
NOTE
In the plasma separation process, a
plasma of uranium ions passes through an electric field
tuned to the 235U ion resonance frequency so that they
preferentially absorb energy and increase the diameter of
their corkscrew-like orbits. Ions with a large-diameter path
are trapped to produce a product enriched in 235U. The
plasma, which is made by ionizing uranium vapor, is
contained in a vacuum chamber with a high-strength magnetic
field produced by a superconducting magnet. The main
technological systems of the process include the uranium
plasma generation system, the separator module with
superconducting magnet,and metal removal systems for
the collection of 'product' and 'tails'.
5.8.1. Microwave power sources and antennae
Especially designed or prepared microwave
power sources and antennae for producing or accelerating
ions and having the following characteristics: greater than
30 GHz frequency and greater than 50 kW mean power output
for ion production.
5.8.2. Ion excitation
coils
Especially designed or prepared radio
frequency ion excitation coils for frequencies of more than
100 kHz and capable of handling more than 40 kW mean power.
5.8.3. Uranium plasma generation systems
Especially designed or prepared systems for
the generation of uranium plasma, which may contain
high-power strip or scanning electron beam guns with a
delivered power on the target of more than 2.5 kW/cm.
5.8.4. Liquid uranium metal handling systems
Especially designed or prepared liquid metal
handling systems for molten uranium or uranium alloys,
consisting of crucibles and cooling equipment for the
crucibles.
EXPLANATORY NOTE
The
crucibles and other parts of this system that come into
contact with molten uranium or uranium alloys are made of or
protected by materials of suitable corrosion and heat
resistance. Suitable materials include tantalum,
yttria-coated graphite, graphite coated with other rare
earth oxides or mixtures thereof.
5.8.5.
Uranium metal 'product' and 'tails' collector assemblies
Especially designed or prepared 'product' and
'tails' collector assemblies for uranium metal in solid
form. These collector assemblies are made of or protected by
materials resistant to the heat and corrosion of uranium
metal vapor, such as yttria-coated graphite or tantalum.
5.8.6. Separator module housings
Cylindrical vessels especially designed or
prepared for use in plasma separation enrichment plants for
containing the uranium plasma source, radio-frequency drive
coil and the 'product' and 'tails' collectors.
EXPLANATORY NOTE
These housings
have a multiplicity of ports for electrical feed-throughs,
diffusion pump connections and instrumentation diagnostics
and monitoring. They have provisions for opening and closure
to allow for refurbishment of internal components and are
constructed of a suitable non-magnetic material such as
stainless steel.
5.9. Especially designed or
prepared systems, equipment and components for use in
electromagnetic enrichment plants.
INTRODUCTORY NOTE
In the
electromagnetic process, uranium metal ions produced by
ionization of a salt feed material (typically UCI4) are
accelerated and passed through a magnetic field that has the
effect of causing the ions of different isotopes to follow
different paths. The major components of an electromagnetic
isotope separator include: a magnetic field for ion-beam
diversion/separation of the isotopes, an ion source with its
acceleration system, and a collection system for the
separated ions. Auxiliary systems for the process include
the magnet power supply system, the ion source high-voltage
power supply system, the vacuum system, and extensive
chemical handling systems for recovery of product and
cleaning/recycling of components.
5.9.1.
Electromagnetic isotope separators
Electromagnetic isotope separators especially
designed or prepared for the separation of uranium isotopes,
and equipment and components therefor, including:
(a) Ion sources
Especially
designed or prepared single or multiple uranium ion sources
consisting of a vapor source, ionizer, and beam accelerator,
constructed of suitable materials such as graphite,
stainless steel, or copper, and capable of providing a total
ion beam current of 50 mA or greater.
(b) Ion
collectors
Collector plates consisting of two
or more slits and pockets especially designed or prepared
for collection of enriched and depleted uranium ion beams
and constructed of suitable materials such as graphite or
stainless steel.
(c) Vacuum housings
Especially designed or prepared vacuum
housings for uranium electromagnetic separators, constructed
of suitable non-magnetic materials such as stainless steel
and designed for operation at pressures of 0.1 Pa or lower.
EXPLANATORY NOTE
The housings
are specially designed to contain the ion sources, collector
plates and water-cooled liners and have provision for
diffusion pump connections and opening and closure for
removal and reinstallation of these components.
(d) Magnet pole pieces
Especially designed or prepared magnet pole
pieces having a diameter greater than 2 m used to maintain a
constant magnetic field within an electromagnetic isotope
separator and to transfer the magnetic field between
adjoining separators.
5.9.2. High voltage
power supplies
Especially designed or prepared
high-voltage power supplies for ion sources, having all of
the following characteristics: capable of continuous
operation, output voltage of 20,000 V or greater, output
current of 1 A or greater, and voltage regulation of better
than 0.01% over a time period of 8 hours.
5.9.3. Magnet power supplies
Especially designed or prepared high-power,
direct current magnet power supplies having all of the
following characteristics: capable of continuously producing
a current output of 500 A or greater at a voltage of 100 V
or greater and with a current or voltage regulation better
than 0.01% over a period of 8 hours.
6. Plants
for the production of heavy water, deuterium and deuterium
compounds and equipment especially designed or prepared
therefor
INTRODUCTORY NOTE
Heavy
water can be produced by a variety of processes. However,
the two processes that have proven to be commercially viable
are the water-hydrogen sulphide exchange process (GS
process) and the ammonia-hydrogen exchange process.
The GS process is based upon the exchange of
hydrogen and deuterium between water and hydrogen sulphide
within a series of towers which are operated with the top
section cold and the bottom section hot. Water flows down
the towers while the hydrogen sulphide gas circulates from
the bottom to the top of the towers. A series of perforated
trays are used to promote mixing between the gas and the
water. Deuterium migrates to the water at low temperatures
and to the hydrogen sulphide at high temperatures. Gas or
water, enriched in deuterium, is removed from the first
stage towers at the junction of the hot and cold sections
and the process is repeated in subsequent stage towers. The
product of the last stage, water enriched up to 30% in
deuterium, is sent to a distillation unit to produce reactor
grade heavy water; i.e., 99.75% deuterium oxide.
The ammonia-hydrogen exchange process can
extract deuterium from synthesis gas through contact with
liquid ammonia in the presence of a catalyst. The synthesis
gas is fed into exchange towers and to an ammonia converter.
Inside the towers the gas flows from the bottom to the top
while the liquid ammonia flows from the top to the bottom.
The deuterium is skipped from the hydrogen in the synthesis
gas and concentrated in the ammonia. The ammonia then flows
into an ammonia cracker at the bottom of the tower while the
gas flows into an ammonia converter at the top. Further
enrichment takes place in subsequent stages and reactor
grade heavy water is produced through final distillation.
The synthesis gas feed can be provided by an ammonia plant
that, in turn, can be constructed in association with a
heavy water ammonia-hydrogen exchange plant. The
ammonia-hydrogen exchange process can also use ordinary
water as a feed source of deuterium.
Many of
the key equipment items for heavy water production plants
using GS or the ammonia-hydrogen exchange processes are
common to several segments of the chemical and petroleum
industries. This is particularly so for small plants using
the GS process. However, few of the items are available
"off-the-shell". The GS and ammonia-hydrogen
processes require the handling of large quantities of
flammable, corrosive and toxic fluids at elevated pressures.
Accordingly, in establishing the design and operating
standards for plants and equipment using these processes,
careful attention to the materials selection and
specifications is required to ensure long service life with
high safety and reliability factors. The choice of scale is
primarily a function of economics and need. Thus, most of
the equipment items would be prepared according to the
requirements of the customer.
Finally, it
should be noted that, in both the GS and the
ammonia-hydrogen exchange processes, items of equipment
which individually are not especially designed or prepared
for heavy water production can be assembled into systems
which are especially designed or prepared for producing
heavy water. The catalyst production system used in the
ammonia-hydrogen exchange process and water distillation
systems used for the final concentration of heavy water to
reactor-grade in either process are examples of such
systems.
The items of equipment which are
especially designed or prepared for the production of heavy
water utilizing either the water-hydrogen sulphide exchange
process or the ammonia-hydrogen exchange process include the
following:
6.1. Water - Hydrogen Sulphide
Exchange Towers
Exchange towers fabricated
from fine carbon steel (such as ASTM A516) with diameters of
6 m (20 ft) to 9 m (30 ft), capable of operating at
pressures greater than or equal to 2 MPa (300 psi) and with
a corrosion allowance of 6 mm or greater, especially
designed or prepared for heavy water production utilizing
the water-hydrogen sulphide exchange process.
6.2. Blowers and Compressors
Single stage, low head (i.e., 0.2 MPa or 30
psi) centrifugal blowers or compressors for
hydrogen-sulphide gas circulation (i.e., gas containing more
than 70% H2S) especially designed or prepared for heavy
water production utilizing the water-hydrogen sulphide
exchange process. These blowers or compressors have a
throughput capacity greater than or equal to 56 m3/second
(120,000 SCFM) while operating at pressures greater than or
equal to 1.8 MPa (260 psi) suction and have seals designed
for wet H2S service.
6.3. Ammonia-Hydrogen
Exchange Towers
Ammonia-hydrogen exchange
towers greater than or equal to 35 m (114.3 ft) in height
with diameters of 1.5 m (4.9 ft) to 2.5 m (8.2 ft) capable
of operating at pressures greater than 15 MPa (2225 psi)
especially designed or prepared for heavy water production
utilizing the ammonia-hydrogen exchange process. These
towers also have at least one flanged, axial opening of the
same diameter as the cylindrical part through which the
tower internals can be inserted or withdrawn.
6.4. Tower Internals and Stage Pumps
Tower internals and stage pumps especially
designed or prepared for towers for heavy water production
utilizing the ammonia-hydrogen exchange process. Tower
internals include especially designed stage contactors which
promote intimate gas/liquid contact. Stage pumps include
especially designed submersible pumps for circulation of
liquid ammonia within a contacting stage internal to the
stage towers.
6.5. Ammonia Crackers
Ammonia crackers with operating pressures
greater than or equal to 3 MPa (450 psi) especially designed
or prepared for heavy water production utilizing the
ammonia-hydrogen exchange process.
6.6.
Infrared Absorption Analyzers
Infrared
absorption analyzers capable of "on-line"
hydrogen/deuterium ratio analysis where deuterium
concentrations are equal to or greater than 90%.
6.7. Catalytic Burners
Catalytic
burners for the conversion of enriched deuterium gas into
heavy water especially designed or prepared for heavy water
production utilizing theammonia-hydrogen exchange process.
7. Plants for the conversion of uranium and
equipment especially designed or prepared therefor
INTRODUCTORY NOTE
Uranium
conversion plants and systems may perform one or more
transformations from one uranium chemical species to
another, including: conversion of uranium ore concentrates
to UO3, conversion of UO3 to UO2, conversion of uranium
oxides to UF4 or UF6, conversion of UF4 to UF6, conversion
of UF6 to UF4, conversion of UF4 to uranium metal, and
conversion of uranium fluorides to UO2. Many of the key
equipment items for uranium conversion plants are common to
several segments of the chemical process industry. For
example, the types of equipment employed in these processes
may include: furnaces, rotary kilns, fluidized bed reactors,
flame tower reactors, liquid centrifuges, distillation
columns and liquid-liquid extraction columns. However, few
of the items are available "off-the-shelf"; most
would be prepared according to the requirements and
specifications of the customer. In some instances, special
design and construction considerations are required to
address the corrosive properties of some of the chemicals
handled (HF, F2, CIF3, and uranium fluorides). Finally, it
should be noted that, in all of the uranium conversion
processes, items of equipment which individually are not
especially designed or prepared for uranium conversion can
be assembled into systems which are especially designed or
prepared for use in uranium conversion.
7.1.
Especially designed or prepared systems for the conversion
of uranium ore concentrates to UO3
EXPLANATORY
NOTE
Conversion of uranium ore concentrates to
UO3 can be performed by first dissolving the ore in nitric
acid and extracting purified uranyl nitrate using a solvent
such as tributyl phosphate. Next, the uranyl nitrate is
converted to UO3 either by concentration and denitration or
by neutralization with gaseous ammonia to produce ammonium
diuranate with subsequent filtering, drying, and calcining.
7.2. Especially designed or prepared systems
for the conversion of UO3 to UF6
EXPLANATORY
NOTE
Conversion of UO3 to UF6 can be performed
directly by fluorination. The process
requires a
source of fluorine gas or chlorine trifluoride.
7.3. Especially designed or prepared systems
for the conversion of UO3 to UO2
EXPLANATORY
NOTE
Conversion of UO3 to UO2 can be performed
through reduction of UO3 with cracked ammonia gas or
hydrogen.
7.4. Especially designed or prepared
systems for the conversion of UO2 to UF4
EXPLANATORY NOTE
Conversion of
UO2 to UF4 can be performed by reacting UO2 with hydrogen
fluoride gas (HF) at 300-5000C.
7.5.
Especially designed or prepared systems for the conversion
of UF4 to UF6
EXPLANATORY NOTE
Conversion of UF4 to UF6 is performed by
exothermic reaction with fluorine in a tower reactor. UF6 is
condensed from the hot effluent gases by passing the
effluent stream through a cold trap cooled to -100C. The
process requires a source of fluorine gas.
7.6. Especially designed or prepared systems
for the conversion of UF4 to U metal
EXPLANATORY NOTE
Conversion of
UF4 to U metal is performed by reduction with magnesium
(large batches) or calcium (small batches). The reaction is
carried out at temperatures above the melting point of
uranium (11300C).
7.7. Especially designed or
prepared systems for the conversion of UF6 to UO2
EXPLANATORY NOTE
Conversion of
UF6 to UO2 can be performed by one of three processes. In
the first, UF6 is reduced and hydrolyzed to UO2 using
hydrogen and steam. In the second, UF6 is hydrolyzed by
solution in water, ammonia is added to precipitate ammonium
diuranate, and the diuranate is reduced to UO2 with hydrogen
at 820oC. In the third process, gaseous UF6, CO2, and NH3
are combined in water, precipitating ammonium uranyl
carbonate. The ammonium uranyl carbonate is combined with
steam and hydrogen at 500-600oC to yield UO2.
UF6 to UO2 conversion is often performed as
the first stage of a fuel fabrication plant.
7.8. Especially designed or prepared systems
for the conversion of UF6 to UF4
EXPLANATORY
NOTE
Conversion of UF6 to UF4 is performed by
reduction with hydrogen.